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P.G Diploma In Process Piping Design And Engineering

 

Recent Requirement for Piping Design and Engineering Course

In accordance with the industry’s current requirements for Piping Design Engineers, all engineers must have multiple skills piping software’s and be specialized in Piping Design & Engineering with required Software. Although engineering subjects are large and extensive, recent engineering graduates may not be able to meet current industry requirements, as noted above. To fill this gap, engineers in the new trade / function must be trained and certified in the Honors Certification Program and have the equivalent of an piping design engineer with at least 1-2  years of active industrial experience. Today, specialty certification programs are considered a mandatory requirement in almost Piping Industries.

This course is according to  Sanjary ( SEA ) Engineering Professional Certification Program  , Industrial  Jobs  requirements and International Standards

Sanjary Educational Academy Society  offers  International Certification Courses to Engineers & Individuals last 16 years , Certificate Recognized International in  more than 30 Countries  and  our certified Engineers are already working

Benefit of Our Certified Courses

  1. Engineers get easy job any where in world in below mentioned  industries / sectors
  2. Get promotion in current job
  3. Get professional skill knowledge as actual required on the job

International  Certification Course

  • P G DIPLOMA IN PROCESS PIPING  DESIGN  AND ENGINEERING

Eligibility Criteria                                                            :  Mechanical Engineer, Chemical Engineer &

                                                                                             Petroleum Engineer 

Duration of Course                                                          :  3 Months -, Hyderabad , Telangana ,  India

Course Fee                                                                       :  Rs 41000/ –  

New Batch Start                                                               : Every 15 days ( Twice in a month )

Timing                                                                                :  11 : 00 PM  – 3 : 00 PM – ( Full Time )

Course Fee for Foreign Student                                     : US Dollar – $ 1300/-  Hyderabad , India.

Course reference                                                              :  Sanjary Educational Academy Society  Norms ,

                                                                                                Industries Norms ,  International Standards 

                                                                                                including  ASME B31.1,ASME B 31.3,ASME

                                                                                                B31.8,ASME B36.10 ,  ASME B16.5 , ASME B16.9,  

                                                                                                 ASTM , ASCE , AFI , SSP ,  API ,  &  ISO 9001: 2015

                                                                                                 Quality  Management Systems.                                             

Maximum No. of Seats / students in a Batch             :  10 only

Venue                                                                                 :  SANJARY EDUCATIONAL ACADEMY, HEAD

                                                                                               OFFICE: 5- 9-233 / 234 , S.   No. 24 & 25 , 3rd 

                                                                                               Floor, SANALI  MALL Opposite Chermas

                                                                                               Showroom , Abids , Hyderabad – 500001,     

                                                                                               Telangana , India

Course  cover up                                                               –  Basic

                                                                                             –  Piping Design 

                                                                                             –  Process Engineering  

                                                                                             –  Piping Engineering

                                                                                             –   Layout Engineering

                                                                                             –  Pipe Stress Analysis

                                                                                             –  Drafting etc     

                                                                                             –  Fabrication of Piping &Hydro testing 

 

Study  of  Software                                                           – Study  of  CAESAR II

                                                                                             – Study of  PDMS

                                                                                             – Study of AutoCAD

                                                                                                                                                                                            

Project Work                                                                      :  Piping Design and Drafting

                                                                                               Submission of project as per ASME

                                        

Overview:

This comprehensive course which provides a systematic development of skills and knowledge of Piping Design Engineer in line with international standards including ASME B31.1 , ASME B31.3, Industrial job and Sanjary (SEA) Norms etc.

This certification course is design and developed by Sanjary Educational Academy. A comprehensive course covering in depth the design of various pressure piping systems including Basic , Piping Design , Piping Engineering , Piping Layout Pipe Stress Analysis ,detailed design and engineering etc. Study of  CEASAR II  , PDMS and Study of AutoCad and Project submission.

This course also provides design projects per ASME B 31. This course is more concentrated on manual design calculation of piping sizing, pressure integrity , pipe stress analysis , pipe support ,pump calculation and as well as study of CAESAR II , PDMS  and AutoCad including piping isometric ,process flow diagram (PFD) ,piping &instrumentation diagram (P&ID), equipment layout ,piping arrangement , selection of material etc. and Submission of Piping Design Project Report as per ASME B31.

This course in directed primarily to meet the needs of various industries, Engineering Consultants / EPC ,Manufacturing Industries and Govt. & private social sectors including Oil & Gas, Petrochemical, Refinery, Power Plant, Pharmaceutical, Textiles Industries and Waste Water Treatment Plant and any type and size of organization. Candidates shall meet the following examination requirements to be considered for certification as Certified Piping Design Engineer

Certification Criteria :  

  • Candidates shall meet the following examination requirements to be considered for certification as  “P G Diploma in Process Piping Design and Engineering ” . Pass a written three part examination as follows.
  • Part 1 Theory Examination
  • Part 2 Workshop / Assessment
  • Part 3 Oral Examination
  • Candidate shall pass each part of the examination. Individual failing any part of the above examination must retest on particular part as applicable.
  • Candidate must score minimum of 70 percent on each of the above examination to be eligible for the certificate and SEA Qualification Card.
  • Note : Certificate , Marks Sheet  will be awarded to the candidate after successful completion of course & examination and submission of Piping Design & Drafting Project.

International  Certification  Course

  • P G  DIPOLMA  IN  PROCESS  PIPING  DESIGN  AND  ENGINEERING

Course Syllabus : 

Part  – 1

  • PIPING  SYSTEMS  DETAILED  ENGINEERING
  • LAYOUT OF  PIPING  SYSTEMS  &  PIPING DRAFTING
  • MECHANICAL AND PROCESS EQUIPMENT 

Module – 1    Fundamentals of piping  

Module – 2    ASME codes and standards  

Module – 3    Classification of pipe  

Module – 4    Piping Material Specifications – ASME  / ASTM

Module – 5    Calculation of standards property of piping materials

Module – 6    Pipe Fittings

Module – 7    Types of Flanges 

Module – 8    Types of Valves 

Module – 9    Mechanical and Process Equipment

Module –10     Flow Diagrams

Module – 11   Piping Isometric  

Module – 12    Piping and Equipment Layout

Module – 13    Pipe Supports  

 

Part  – 2

  • PIPING  SYSTEMS  DESIGN

Module – 14    Design of process piping requirements per ASME B31.3

Module – 15    Design pressure integrity  

Module – 16   Typical wall thickness calculation for Oil and Gas , Petrochemical ,

                            Refineries ( eg. Saudi Aramco )

 Module – 17     Hydraulic Design of Piping  Systems

Module – 18    Design Calculations of  Piping sizing

Module – 19    Pump Calculations

 

Part  – 3

  • PIPE STRESS ANALYSIS

Module – 20    Introduction

Module – 21    Stresses due to Sustained Loads , Stresses due to Displacement  Strains and 

                             Stresses  due to Occasional Loads

 Module – 22    Pipe Flexibility Analysis per ASME B31.3

Module – 23    Design Calculation of Pipe Stresses by Thermal Expansion Stress / Sustained Loads 

Module – 24    Design Calculations of  Occasional Loads

Module – 25    Design Calculations of   Wind Load on a Piping Support in Open Terrain 

Module – 26    Determination types of Pipe Support and   Maximum Allowable Span

PART-  4       

Study  of CAESAR II

 PART-  5

Project work – Piping Design & Drafting.

PART- 6

  Submission of Project as per ASME  

PART- 7

  Fabrication of Piping and Hydro testing

 PART- 8

      Study of PDMS

PART- 9

      Study of AutoCAD

D E T A I L E D  C O U R S E  S Y L L A B U S – O U T L I N E

 Part – 1

  • PIPING  DESIGN SYSTEMS  DETAILED  ENGINEERING
  • LAYOUT OF  PIPING  SYSTEMS  &  PIPING DRAFTING
  • MECHANICAL AND PROCESS EQUIPMENT 

Module – 1    Fundamentals of piping  

  • Definition and Application of Piping
  • Pipe Manufacturing
  • Pipe Fabrication
  • Pipe Designations

Module – 2    ASME codes and standards 

  • ASME Boiler and Pressure vessels Codes
  • ASME Pressure Piping Design Codes.
  • API Codes
  • Other Codes & Standards

Module – 3    Classification of pipe  

  • Manufacturing Methods
  • Weight and Size – Standards STD , Extra Strong XS , Double Extra Strong XXS etc.
  • Applications or Uses
  • Pressure Temperature Rating System

Module – 4    Piping Material Specifications – ASME  / ASTM

  • Ferrous Material Specifications
  • Non Ferrous Material Specifications

Module – 5    Calculation of Standards Properties of Commercial Piping Materials

  • Several Examples of Calculation of Standards Properties of Commercial Piping Materials

Module – 6    Pipe Fittings

  • Types of Fitting –  Butt Weld , Threaded and Socket Weld
  • _ Elbow – 90 degree (LR & SR), 45 degree, Reducing Ell. ,
  • _ Branch Connections – Straight & Out let Tees
  • Reducers – Concentric & Eccentric, Reducer Offsets.
  • Fabricated Branch Connections – Stub In & Stub On,
  • Branch Reinforcements – Reinforcing Pad, Welding Saddle Olets.
  • _ Olet Fittings – Weldolets, Sockolets, Threadolets, Latrolets, Elbolets

Module – 7    Types of Flanges 

  • Definition of Flange.
  • Types of Flanges based on Face and Application,-. Forged Steel and Cast Iron Flanges.
  • Threaded Flanges  , Slip-on Flanges, Socket-Welded Flanges , Welded-Neck Flanges , Blind Flanges
  • Gaskets – Types, Thickness, Bolts & Nuts.

Module – 8    Types of Valves 

  • Definition & basic function
  • Valve Types – Gate, Globe, Ball, Check, Butterfly, Angle, PRV/PSV, & Plug , Automatic Control , Needle , Diaphragm , Safety ”Pop
  • Application of Check Valve
  • Valve Storage Procedure
  • Valve Testing
  • Control Valve Manifold. – Layout Representation & Requirements.

Module – 9    Mechanical and Process Equipment

  • Static Equipment – Horizontal Vessels, Vertical Vessels, Storage Tanks, Heat Exchanger , Reboiler., Towers and Columns
  • Rotary Equipment – Pumps, Compressor, Fans, & Steam Turbines.

Module – 10     Flow Diagrams

  • Process Flow Diagram – PFD
  • Piping & Instrumentation Diagram – P & ID.
  • Utility Flow Diagram
  • Line Numbering
  • P& ID Requirements
  • Flow Diagram Exercises.
  • Symbols & Abbreviations.
  • Instrument Types & Symbols – Flow, Temp, and Pressure & Level.
  • Flow Plan arrangement etc.

Module – 11   Piping Isometric  

  • Definition
  • Drawing Piping Isometrics
  • Isometric Dimensions, Notes & Callouts.
  • Isometric Offsets.
  • Exercises on Creation of Isometrics form Piping Plans and Sections.

Module – 12   Piping and Equipment Layout – (Plot Plan, Equipment  Layout, & Piping GA Drawings

  • Plot Plan Development & Requirements.
  • Equipment Layout Terminology, Control Point & Battery Limits
  • Preparation of Equipment Layout.
  • Piping GA Drawing Requirements and Layout Procedure.
  • Pump GA Drawing and Layout Consideration.
  • Tank & Vessel Layout Consideration .etc.

Module – 13   Pipe Supports  

  • Types and Functions of Supports
  • Anchors
  • Pipe Guides
  • Limit Stops
  • Pipe Shoe
  • Dummy Leg / Trunion
  • Field Support / Base Support
  • Rigid Hangers
  • Flexible or Resilient Supports – Variable & Constant Load
  • Pipe Rack and Yard Piping  Design

Part – 2

  • PIPING  SYSTEMS  DESIGN AND CALCULATIONS

Module – 14    Design of process piping requirements per ASME B31.3

  • Scope of ASME B 31.3, B31.1
  • Design Pressure & Design Temperature for Piping Systems.
  • Ratings of Flanges etc.
  • Reinforcement of Branch Connection

Module – 15   Design pressure integrity  

  • Concept of Pressure Integrity
  • Pressure Design of Straight Pipe under Internal Pressure. – Wall thickness Calculations

Module – 16   Typical wall thickness calculation for Oil and Gas ,  Petrochemical , Refineries ( e.g. Saudi Aramco )

  • Several Examples of wall thickness calculation for Oil and Gas , Petrochemical , Refineries ( e.g. Saudi Aramco )

 Module – 17     Hydraulic Design of Piping Systems

  • Fluid Flow Sizing
  • Pipe Sizing
  • Recommended Velocities for Water and  Steam  Piping etc.
  • Reynolds Number
  • Types of Flow in Piping
  • Pressure Drop due to Friction / viscosity
  • Darcy Weisbach Equation
  • Friction Factor
  • Moody Diagram
  • Minor Losses in Piping  – Equivalent Length Method & Loss Coefficient Method

Module – 18    Design Calculations of  Piping sizing

  • Several Examples of Calculation of Pipe Sizing

 Module – 19     Pump Calculations

  • Head
  • Section and Flooded Lift
  • Velocity Head
  • Total Dynamic Section Head , Total Dynamic Discharge Head , Total Systems Head
  • Cavitation in Pumps
  • NPSH Required & NPSH Available for Pumps.
  • Several Examples of Design of  Pump Calculations

Part – 3

  • PIPE STRESS ANALYSIS

Module – 20   Introduction

  • Objectives & Definition of Stress Analysis
  • Critical Line List
  • Information Required for Stress Analysis
  • Piping Loads – Static & Dynamic
  • Requirements of ASME B 31.3 Code – Sustained Loads, ThermalExpansion & Occasional Loads.

Module – 21    Stresses due to Sustained Loads , Stresses due to  Displacement Strainsand  Stresses

                     due to Occasional Loads

  • Longitudinal Stress,
  • Longitudinal Stress from Pressure
  • Longitudinal stress due to weight
  • Allowable Displacement Stress range
  • Basic Allowable Stress at maximum material temperature.

Module – 22    Pipe Flexibility Analysis per ASME B31.3

  • Pipe Stress Analysis Logic
  • Minimum Flexibility Requirements
  • Stress Range Reduction Factor – f
  • Piping Flexibility – General Consideration
  • Stress Analysis Flexibility Requirements
  • Stress Analysist’s Function
  • Scope of Code Requirements

Module – 23    Design Calculation of Pipe Stresses by Thermal  Expansion Stress / Sustained Loads

  • Several Examples of  Design Calculation of Pipe Stresses by Thermal  Expansion Stress / Sustained Loads

Module – 24    Design Calculations of  Occasional Loads

  • Several Examples of  Design Calculation of Occasional Load

Module – 25    Design Calculations of   Wind Load on a Piping Support  in Open Terrain

  • Calculating Civil / Mechanical Load on Pipe Systems
  • Hydrostatic Test Weight
  • Wind Force
  • Wind Shielding
  • Several Examples of  Calculations of   Wind Load on a Piping Support  in Open Terrain

Module – 26    Determination types of Pipe Support and   Maximum Allowable Span

  • Maximum Support Spacing Based on Weight , Deflection Criteria and Design Loads
  • Suggested Pipe Support Spacing
  • Several Examples of  Types of Support and Maximum Allowable Span

 PART-  4 : Study  of CAESAR II

 PART-  5 : PROJECT WORK – Piping Design & Drafting

 PART-  6 : Submission of Project as per ASME

 PART-  7 : Fabrication of Piping and Hydro testing

 PART- 8 : Study of PDMS

 PART- 9 : Study of AUTOCAD

Note :  Certificate , Marks Sheet and Qualification Card will be awarded to the students  / candidate after successful   completion of course & examination and project Report Submission.

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